Your Connected Manufacturing Ecosystem
Transform scattered data into confident decisions. Break down silos. Achieve 328% ROI through connected operations.
The Manufacturing Challenge
Data silos cost manufacturers $2M-$10M annually through lost productivity, decision delays, and operational errors.
The Problem
- Data trapped in disconnected systems
- End-of-shift reports that are already outdated
- Quality issues discovered too late
- Equipment failures catch you by surprise
- Manual processes waste time and money
The Solution
- Real-time production visibility
- Connected ecosystem approach
- Automated data capture across all systems
- Predictive maintenance & analytics
- End-to-end traceability
The Impact
- 15-20% OEE improvement
- 25% defect reduction
- 50% reduction in unplanned downtime
- 3-month payback timeline
- Response times improve 30%
Connected Operations Deliver Real Results
The Proficy Ecosystem
Seven integrated solutions that work together to solve manufacturing challenges
Smart Factory MES
Production management, quality control, and digitized shop floor operations
Historian
Central data repository for all operational data with millisecond precision
HMI/SCADA
Real-time plant visualization and control across all devices
Plant Applications
OEE tracking, downtime analysis, and production performance
Smart Factory Cloud
A cloud-based MES SAAS (software-as-a-service)
Operations Hub
Unified dashboards for all roles—shop floor to executive suite
CSense Analytics
AI and machine learning for predictive maintenance and optimization
Scheduler
Intelligent production planning that adapts to real-time disruptions
Five Breakthrough Capabilities
What becomes possible when systems work together
Real-Time Production Visibility Everyone Can Trust
Operators know what to build next. Supervisors spot bottlenecks before they escalate. Executives monitor all plants from their phone. Response times improve 30%, manual reporting drops to near-zero.
Predictive Maintenance That Fixes Problems Before They Happen
Equipment life extends by 40%. Unplanned downtime drops 50%. Maintenance costs decrease 30%. Schedule maintenance when it minimizes production impact, not when a breakdown forces your hand.
End-to-End Traceability From Raw Materials to Customers
Every product has a complete digital birth certificate. Recalls become surgical, isolating only affected batches. Audits that took weeks now take hours. FDA and ISO compliance becomes automatic.
Optimized Production Scheduling That Adapts to Reality
Schedules become living documents that adapt automatically to disruptions. Changeover times drop through intelligent sequencing. On-time delivery improves while inventory carrying costs decrease.
Connected Quality Management That Catches Issues Before They Escape
Quality shifts from inspection to prevention. Root cause analysis that took days now takes minutes. Defect rates drop 25%. Scrap and rework costs plummet.
